Professional
Aluminum Processing Team

Can be manufactured around
the clock, 7 days a week.

  • Type

  • Machinery parts

  • Process

  • CNC machining

  • Additional processes

  • CNC machining + surface treatment

  • Material

  • AL6061, AL5083, DC12, 316L, PEEK, PPS+GF40%

  • Size/color

  • Customized

  • Surface treatment

  • Hard oxidation, electroplating (gold plating), anodizing, sandblasting

  • Quality control

  • Full inspection

  • Application

  • Fuel cell vehicles, oxygen/hydrogen inlet and outlet systems, cooling system parts

  • OEM

  • Accepted

Electrical connector CNC machined for fuel cell oxygen supply system application
Gold plated terminal for hydrogen fuel cell electrical interface and signal transmission
Overall view of PPS+GF40% electrical connector showing thread M6 and sealing groove
Close-up of gold electroplated contact surface on CNC machined 316L connector
Electrical connector CNC machined for fuel cell oxygen supply system application
Gold plated terminal for hydrogen fuel cell electrical interface and signal transmission
Overall view of PPS+GF40% electrical connector showing thread M6 and sealing groove
Close-up of gold electroplated contact surface on CNC machined 316L connector
CHARACTERISTICS
KEY POINT OF DESIGN

Key points of CNC design

1、Cavities and pockets: Recommended cavity depth: 4 times cavity width. End mill tools have a limited cutting length (typically 3–4 times their diameter). Deep cavity milling: Cavities with depths greater than six times the tool diameter are considered deep. A tool diameter-to-cavity depth ratio of up to 30:1 is possible using specialized tooling (maximum depth: 35 cm with a 1-inch diameter end mill tool).

2、Internal edges: Vertical corner radius,Recommended: ⅓ times cavity depth (or larger). Using the recommended value for internal corner radii ensures that a suitable diameter tool can be used and aligns with guidelines for the recommended cavity depth. Floor radius,Recommended: 0.5  mm, 1  mm or no radius.

3、Thin-wall: Minimum wall thickness, recommended: 0.8 mm (metals), 1.5 mm (plastics)

Feasible: 0.5 mm (metals), 1.0 mm (plastics).

4、Holes: Diameter, recommended: standard drill bit,Feasible: any diameter larger than 1 mm. Maximum depth, recommended: 4 times nominal diameter,typical: 10 times nominal diameter, Feasible: 40 times nominal diameter.

5、Threads:Thread size,minimum: M1 (and lower, in some cases),recommended: M6 or larger. Thread length,Minimum: 1.5 times nominal diameter, recommended: 3 times nominal diameter.

6、Tolerances:Typical: +-0.1 mm,Feasible: +-0.02 mm.

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